When tackling the task of changing a Harley Davidson points cover, the first step is locating the cover on your engine and grabbing your trusty T20 torx.
But, have you ever wondered why this simple switch-up can make a big difference in the overall look of your motorcycle?
The process may seem straightforward, but there are a few key tips and tricks that can elevate your points cover swap to the next level.
Let's explore how this seemingly minor adjustment can add a touch of personalization to your Harley Davidson.
Key Takeaways
- Securely remove screws with a T20 torx for smooth cover removal.
- Align and install the new points cover with designated screws.
- Adjust points gap accurately for optimal engine performance.
- Test ignition system using a multimeter for continuity and troubleshooting.
Tools Required for the Job
To change a Harley Davidson points cover, you'll need a T20 torx to remove the screws securely. Make sure the T20 torx fits snugly into the screws to prevent stripping. Using the correct tool is crucial in ensuring a smooth removal process. Once you have the T20 torx ready, locate the two screws holding the points cover in place. These screws are typically easy to access and remove.
After you have successfully removed the screws, gently lift off the old points cover. Take care not to damage any surrounding components as you do this. Inspect the area beneath the old cover for any debris or dirt that may need to be cleaned before installing the new cover.
In the next step, you'll learn how to properly secure the new points cover using Blue Loctite for a reliable fit. Stay tuned for the next section on 'Securing the New Points Cover'.
Removing the Old Points Cover
Utilize a T20 torx to carefully unscrew the two fasteners securing the old points cover on your Harley Davidson.
Cover removal tips:
- Ensure the bike is on a stable surface to prevent accidental tipping.
- Keep track of the screws and any washers to avoid misplacement.
- Gently wiggle the cover if it's stuck, instead of forcing it off.
- Place the screws in a safe spot to prevent loss during the process.
Common mistakes:
- Rushing the removal process, potentially causing damage to the cover or engine.
- Using the wrong size or type of tool, leading to stripped screws.
- Neglecting to disconnect the battery before starting, risking electrical issues.
- Pulling the cover too forcefully, risking damage to the wiring underneath.
Troubleshooting issues:
- If the cover is stuck, gently tap around the edges to loosen it.
- Check for any hidden screws or bolts holding the cover in place.
- Ensure all screws are fully removed before attempting to lift off the cover.
- If facing difficulty, refer to the Harley Davidson manual or seek professional assistance.
Installing the New Points Cover
Align the new points cover over the points housing on your Harley Davidson. Ensure it sits flush against the housing for a proper fit.
Take the two screws provided and insert them into the designated holes on the cover. Use a T20 torx tool to tighten the screws securely. Apply a small amount of Blue Loctite on the screw threads before tightening to prevent them from coming loose due to engine vibrations.
Once the cover is snugly in place, admire the custom design and paint options that enhance the overall look of your motorcycle. Remember, when selecting a points cover, opt for designs that match your style preferences.
For maintenance tips, periodically check the screws for tightness to avoid any potential issues while riding. By following these steps, you not only update the aesthetics of your Harley but also ensure the cover remains securely fastened for the long haul.
Adjusting the Points Gap
When adjusting the points gap on your Harley Davidson motorcycle, ensure the points cover is removed to access and modify the gap accurately. Here are the steps to adjust the points gap effectively:
- Use a Feeler Gauge: Measure the gap between the points using a feeler gauge, typically set between 0.015 to 0.018 inches.
- Loosen the Points Mounting Plate: To adjust the gap, loosen the points mounting plate screws.
- Adjust the Points Gap: Move the points closer or farther apart as needed to achieve the correct gap distance.
- Ensure Optimal Engine Performance: Properly setting the points gap is crucial for optimal engine performance and ignition timing on your Harley Davidson motorcycle.
Testing the Ignition System
To properly test the ignition system on your Harley Davidson motorcycle, begin by removing the old points cover to access the points and condenser.
Use a multimeter set to measure resistance to check the continuity of the points when they're open and closed. Ensure the ignition is off, and the points are open when testing for continuity to get accurate readings. If the points show no continuity when closed, they may need to be replaced to ensure proper ignition timing.
Checking resistance with a multimeter is essential for troubleshooting issues and ensuring accuracy in the ignition system. By following these steps, you can maintain optimal performance and reliability in your Harley Davidson motorcycle.
Testing the ignition system is a crucial part of regular maintenance to prevent potential issues and keep your bike running smoothly on the road.
Conclusion
In conclusion, changing a Harley Davidson points cover is a simple process that can be done quickly and easily with just a few basic tools.
By following the steps outlined in this guide, you can enhance the look of your bike and ensure that your ignition system is functioning properly.
Remember to secure the new cover tightly and test the system before riding to ensure a smooth and safe experience on the road.
